High-Speed Pick and Place Machines
Unmatched Speed, Precision, and Reliability for Your SMT Needs.
Unmatched Speed and Precision
Our high-speed pick and place machines are engineered to deliver unparalleled speed and precision in surface mount technology (SMT) production. Leveraging advanced dual-arm configurations and high-precision control systems, these machines ensure optimal component placement accuracy, meeting the rigorous demands of modern electronics manufacturing.
Intelligent Automation for Enhanced Productivity
Equipped with cutting-edge features such as flexible placement head configurations, automated correction systems, and linear motor technology, our machines offer intelligent automation solutions. These enhancements not only boost productivity but also maintain consistency and reliability across high-speed operations, making them ideal for large-scale production environments.
Comprehensive MES Integration
Our pick and place machines support full MES (Manufacturing Execution System) integration, enabling smart factory management. With features like offline programming software and intelligent path optimization, these machines streamline operations and enhance overall production efficiency. The ability to handle a wide range of components with high precision ensures that our machines are versatile and adaptable to various manufacturing requirements.
Use Cases and Applications:
- Mass Production of Consumer Electronics: Ideal for high-volume production lines such as smartphones, tablets, and laptops due to its unmatched speed and precision.
- Automotive Electronics: Suitable for assembling complex automotive electronic components given its high-speed performance and accuracy.
- LED Panel Manufacturing: Efficient for large-scale production of LED panels, where speed and precision are critical.
- Telecommunication Equipment: Perfect for producing high-frequency telecommunication devices, ensuring reliable and consistent placement of components.
- Medical Devices: Applicable in the manufacturing of medical electronic devices that require high precision and reliability.
High Speed – Pick And Place Machines
Specs Overview
Model Navigation
Configurations that Define Excellence
Feature Details
One-piece Molding Rack
A cast one-piece frame undergoes 365 days of natural aging to relieve stress, and adopts a high-temperature annealing process to prevent thermal deformity and thermal deformation of high-speed movement.
High-speed Response And High-Precision Full-closed Loop Control
Y-axis adopts dual linear motor drive to achieve high-speed response, high-precision full closed-loop management.
Dual Gantry Configuration
Single-track and double-track operations are flexibly used through the dual-gantry configuration, and the two sets of placement heads are independently controlled to minimize interference.
Support Dual Track Option
Support dual-track option, independent control of transmission system supports simultaneous production of two different PCBs, and reduces the change frequency of production line.
Magnetic Levitation Linear Motor And Grating Ruler
Using the advanced linear motor configuration in the industry, the linear motor has longer life span and fully guarantees the stability of the equipment.
Feeder Cart
Feeder cart can be prepared in advance. 50 stations feeders can be quickly installed inline (8mm feeder).
Automatic IC Tray (Optional)
Supports up to 20 trays inline with non-stop changing.
Electric Feeder
Support 8/11/21/6 /24/32/ 44/56/72/88mm feeders.
Tube Feeder
Tube feeder has a more stable vibration frequency and can flexibly respond to the feeding needs.
A Variety Of High-end Configurations
Atc Automatic Nozzle Change (Optional)
Standard 10 heads can mount 0201 to 1212mm components. Optional 4 heads can mount 01005 to 6040mm components.
Thermal Compensation Calibration
Monitor and automatically correct the placement accuracy in real time to ensure the stability of the equipment.
Pcb Support Plate
Electric support plate adjusts PCB for the upper and lower direction with controllable pressure.
Light Source Controller
Linear scanning camera: high-resolution industrial cameras to achieve higher precision placement. Flying camera: It can identify and correct all CHIP components during the placement process, and the size of the components can be identified within 12*12mm.
Intelligent Software System
Non-standard Components Can Be Edited
Newly developed intelligent digital alignment algorithm used to realize non-standard components/irregular-shaped irregular components by the function of one-click editing.
Path Optimization
To achieve the best equipment utilization rate, the Intelligent algorithms such as ant colony algorithm/cluster analysis/AI deep learning are newly added to realize the optimal optimization path for both picking and placement.
Coordinate Import
One-click import of coordinates data through text files such as text format, EXCEL files, etc.
Support Mes System Collection
MES system can realize intelligent management of equipment production, quality, efficiency, etc. Improve manufacturing efficiency.
Lan Management
Local area network management, software database and online machine database online communication update, realizing local area network network database to prevent virus transmission.
Support Mes Upload
Automatic identification of QR code or bar-code after placement done, then uploads the data to MES server to achieve traceability.
A GUIDE TO
How to choose the perfect pick and place machine for your smt line in 2024?
Expore Models
CPM-H5 – High Speed Pick And Place Machine
Introducing the CPM-H5, Faroad’s high-speed placement machine designed to revolutionize the SMT industry. Engineered with dual-arm combination placement, the CPM-H5 achieves an impressive placement speed of 82,000 CPH, ensuring unmatched precision and efficiency. This advanced machine is perfect for manufacturers seeking top-tier performance in electronic component assembly.
Functions & Features
Unmatched Speed and Precision
The CPM-H5 achieves a remarkable placement speed of 82,000 CPH with its dual-arm dual-drive method, ensuring consistent high-speed operation. Its dual-track configuration allows independent and alternating placement, optimizing production efficiency and quality.
Advanced Configuration
Featuring a dual linear motor for the XY axis, the CPM-H5 ensures minimal wear and high precision. Its high-speed 10-head placement system handles a wide range of components with an accuracy of ±0.035mm, making it perfect for diverse manufacturing needs.
Intelligent and Flexible Operations
The CPM-H5 includes smart features like an ATC automatic nozzle change system and real-time vacuum detection. Its versatile feeding systems, including one-touch trolley material change and tray feeding, enhance operational flexibility and efficiency, driving your production towards a smarter future.
Detailed Specification
| Model | Category | CPM-H5 | |
| Mounting head module | Arms | Arms | |
| Specification | Track module | Single / Double Track | Single / Double Track |
| Number of nozzles | High-speed placement head (10+10 heads) | Multifunctional placement head (6+6 heads) | |
| Equipment size | Length x Width x Height | 1380*2326*1550mm | 1380*2326*1550mm |
| Weight | Weight | About 2836KG (including trolley) | About 2836KG (including trolley) |
| Electrical Specifications | Gas source | 0.5MPa，300L/min | 0.5MPa，300L/min |
| Power supply / Power | AC380/420/480V, 5KW | AC380/420/480V,5KW | |
| Monorail: minimum 50*50mm, maximum 510*550mm | Monorail: minimum 50*50mm, maximum 510*550mm | ||
| PCB size | Double track: minimum 50*50mm, maximum 510*300mm | Double track: minimum 50*50mm, maximum 51*300mm | |
| Target substrate | (Can be modified to mount 1200mm) | (Can be modified to mount 1200mm) | |
| PCB Thickness | 0.5-9.0mm | 0.5-9.0mm | |
| PCB fixing method | Electric lifting platform, upper and lower clamps | Electric lifting platform, upper and lower clamps | |
| Optimum placement speed | 82000CPH | 36000CPH | |
| Mounting function | Chip placement accuracy (CPK) | 士 0,035mm(XYZ),CPK ≥ 1.0 | 士 0,03mm(XYZ), CPK ≥ 1.0 |
| Corresponding component range | Flying camera: minimum size: 0201, maximum size: L12*W12*H6.5mm | _ | |
| Fixed camera: minimum British 0201, maximum L40*W40*H13mm | Fixed camera: minimum British 0201, maximum L40*W40*H25mm | ||
| MARK Camera field of view | L20mm*w20mm | L20mm*w20mm | |
| Visual system | MARK Camera Type | Area array 500W | Area array 500W |
| Component Camera Type | Flying Camera | _ | |
| Fixed Camera | Fixed Camera | ||
| Trolley | Support | Support | |
| Feeder | Electric feeder | Electric feeder | |
| Intake / feeding system | Number of feeders | 100 stations (8mm) | 100 stations (8mm |
| Coil Material Feeder | Tape:8/12/16/24/32/44/56mm | Tape:8/12/16/24/32/44/56/72/88mm | |
| Tube material feeder | Number of loads per vibration feeder: | Number of loads per vibration feeder: | |
| 4-20mmx3 tube, 30-40mmx2 tube, 40-50mmX1 tube | 4-20mmx3 tube, 30-40mmx2 tube, 40-50mmX1 tube | ||
| TARY (optional) | TARY cabinet load: L323*W136*H7.5mm, 20 trays | ||
| X-axis | High-precision linear motor + grating ruler | High-precision linear motor + grating ruler | |
| Control section | Y-axis | Dual-drive linear motor + grating ruler, full closed-loop control | Dual-drive linear motor + grating ruler, full closed-loop control |
| Z-axis | High precision linear motor | High precision linear motor | |
| R-axis | High precision servo motor | High precision servo motor | |
| MES system connection | MES Collection | Support TCP/IP communication protocol | Support TCP/IP communication protocol |
| MES Upload | Support QR code / barcode recognition / binding upload MES | Support QR code / barcode recognition / binding upload MES |
CPM-S5 – High Speed Pick And Place Machine
Introducing the CPM-S5, Faroad’s top-tier high-speed placement machine. Designed for excellence in the SMT industry, it achieves a remarkable placement speed of 84,000 CPH with dual-arm combination placement, ensuring unmatched precision and efficiency.
Functions & Features
Speed and Precision
With its dual-arm dual-drive method and dual-track configuration, the CPM-S5 ensures high-speed, independent, and alternating placement, optimizing production efficiency and quality. It handles a wide range of components with ease, from 0201 micro devices to larger components, maintaining an accuracy of ±0.035mm.
Advanced Technology
Equipped with dual linear motors for the XY axis and a high-speed 10-head placement system, the CPM-S5 guarantees minimal wear and high precision. The high-precision multifunctional head supports components up to L40W40H25mm, making it versatile for various manufacturing needs.
Flexible Configurations
The CPM-S5 features smart systems like ATC automatic nozzle change, real-time vacuum detection, and versatile feeding options including tray, lightweight electric, and tube feeders. Additional intelligent functions such as QR code-based quick switch model and substrate bending detection enhance operational flexibility and efficiency.
Detailed Specification
| Model | Category | CPM-S5 | |
| Mounting head module | Both arms | Both arms | |
| Specifications | Track module | Single / DualTrack | Single / DualTrack |
| Number of nozzles | High speed mounting head (10 + 10 head) | Multifunction Mounting Head (6 + 6 Head) | |
| Equipment size | Length x Width x Height | 1380*2050*1550mm | 1380*2050*1550mm |
| Weight | weight | Approx 2560KG | Approx 2560KG |
| Electrical Specifications | Gas source | 0. 5MPa, 300L/min | 0. 5MPa, 300L/min |
| Power | AC380/420/480V,5KW | AC380/420/480V,5KW | |
| Monorail: Min.50* 50 mm Max. 510* 510 mm | Monorail: Min.50* 50 mm Max. 510* 510 mm | ||
| PCB Size | Double track: minimum 50 * 50 mm,222 mode: maximum | Double track: minimum 50 * 50 mm,222 mode: maximum | |
| Object Substrate | 510* 280 mm (can be redesigned to mount 1200 mm) | 510* 280 mm (can be redesigned to mount 1200 mm) | |
| PCB thickness | 0.5-9.0mm | 0.5-9.0mm | |
| PCB Fixed Mode | Pneumatic lifting platform, upper andlower splint | Pneumatic lifting platform, upper andlower splint | |
| Best Patch Speed | 84000CPH | 38000CPH | |
| Patch Accuracy(CPK) | ±0.035mm(xYZ) | ±0.035mm(xYZ) | |
| Mounting Capacity | CPK>1.0 | CPK>1.0 | |
| Corresponding Element Range | Flight camera: min.inch 0201,max.L13 * W13 * H6.5mm | _ | |
| Fixed camera: min.inch 0201, max. L40* W40 *H13mm | Fixed camera: min.Inch 0201, max.L40* W40* H25mm | ||
| MARK Camera Field of View | L20mm*W20mm | L20mm*W20mm | |
| Vision System | MARK Camera Type | Area Array 500 W | Area Array 500 W |
| Component Camera Type | Flight camera | _ | |
| Fixed camera (optional) | Fixed camera | ||
| Trolley | Not support | Not support | |
| Feeder | Electric feeder | Electric feeder | |
| Number of feeders carried | 100 stations (8mm) | 100 stations (8mm) | |
| Coil material feeder | Tape: 8/12/16/24/32/44/56mm | Tape: 8/12/16/24/32/44/56/72/88mm | |
| Feed System | Pipe material feeder | Number ofindividual vibration feeders | Number ofindividual vibration feeders |
| 4-20mmx3 tube | 4-20mmx3 tube | ||
| 30-40mmx2 tube | 30-40mmx2 tube | ||
| 40-50mmX1 Tube | 40-50mmX1 Tube | ||
| TRAY (optional) | _ | TRAY cabinet equipped with:L323mmxW136mmXH750mmX20 disk | |
| Control Part | X-axis | High precision linear motor + grating ruler | High precision linear motor + grating ruler |
| Y-axis | Double-drive linear motor + grating ruler, full closed loop control | Double-drive linear motor + grating ruler, full closed loop control | |
| Z-axis | High precision linear motor | High precision linear motor | |
| R-axis | High precision servo motor | High precision servo motor | |
| MES System Docking | MES acquisition | Support TCP /lP Communication Protocol | Suppart TCP /IP Communication Protocol |
| MES Upload | Support 2D code / barcode recognition / binding upioad MES | Support 2D code /barcode recognition / binding upload MES |
Get in Touch.
Office
Building 3, Phase II, No. 9 Furong Road, Songgang Street, Baoan District, Shenzhen.
Contact
Open Hours
Monday & Saturday: 9 am — 7 pm
Saturday: 8 am — 12 pm
